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High-Precision Manual / Semi-Automatic Coupling System
Compact, high-precision, easy to operate and highly cost-effective.; Uses Newport 562 ULTRAlign precision linear stages with cross-roller bearings for high precision, load capacity and long life.; All fixtures independently developed in-house.; Designed specifically for PLC coupling and packaging.; Combines miniaturization, high speed, simple operation and process automation.
High-precision manual/semi-automatic coupling system <Designed for PLC coupling packaging> A manual/semi-automatic coupling system that integrates miniaturization, high speed, ease of operation and process automation. It is a new generation manual coupling system applied to planar optical waveguide (PLC) splitter packaging. It has the advantages of small size, high precision, simple operation and high cost performance. In this system, we use the industry-renowned Newport 562 ULTRAlignTM precision linear displacement stage. This equipment adopts a cross ball bearing design to ensure the high precision, load-bearing capacity and long life of the entire system.

Semi-automatic coupling system
All clamps used in this system are independently developed and designed by our company. In terms of device fixtures, the fixtures of Fiber array chips are made of high-quality stainless steel materials to provide good mechanical and temperature stability.
The fiber array fixture at the input and output ends is equipped with a high-precision touch sensor to provide feedback signals for precise control of the glue layer spacing. High-precision motion stages and actuators enable highly accurate and repeatable waveguide coupling. Optional Smart-Parallel Pro fast end-face parallel automatic adjustment software can avoid poor product parameters caused by non-parallel end faces. In addition, its modular design can also be seamlessly upgraded to piezoelectric ceramic actuation and semi-automatic alignment systems.
We provide: free installation, calibration and debugging. 2 days of free training on PLC coupling related knowledge and system operation.

Manual coupling system
Main technical indicators of semi-automatic coupling system:
| Translational motion table (X-Y-Zaxis) | |
|
Constituting the main part |
Newport 562 ULTRAlignTM Precision Multi-Axis Positioning System |
|
Maximum stroke (mm) |
XYZ: 13mm (X, Z optional 25mm) |
|
Resolution (μm) |
SM-13 (0.5); DM-13 (0.05) |
|
Load(N) |
156 |
|
Material |
All stainless steel |
|
rotate(PitchθX-YawθY-RollθZaxis) |
|
|
Constituting the main part |
NP-YP1 (Pitch-Yaw); NP-R1 (Roll) |
|
Maximum stroke (mm) |
θX:6mm, θY:6mm, θZ:12mm (±3°) |
|
Resolution (μm) |
NP-YP1 (0.01°), NP-R1 (0.0004°) |
|
Material |
Stainless steel/aluminum alloy |
|
fixture |
|
|
Universal Fiber Array (FA) Clamp × 2 |
|
|
Universal 1×N Splitter clamp (for 1×2 to 1×64) × 1 |
|
|
Machine vision |
|
|
Camera |
CCD×3 (initial light search) |
|
illumination |
LED Bar Light (top, side) |
|
Sports platform |
100mm (can be modified as needed) |

High precision coupling system
We can provide standard products and customized solutions to help customers design and assemble the most suitable alignment packaging system for their application.
![]() Smart-Parallel Pro fast end face parallel automatic adjustment software |
![]() Piezoelectric Ceramic Electric Coupling System |
![]() Customized system |
![]() Automatic, semi-automatic and manual coupling systems customized according to customer requirements |
Main features of manual coupling system:
High stability stainless steel linear motion platform
Highly repeatable stainless steel fixtures
High-precision motion stages and actuators enable high-precision and repeatable waveguide coupling
Streamlined and stable operability design
Modular design allows seamless upgrade to piezoelectric actuation and semi-automatic alignment systems
In addition to manual/semi-automatic coupling systems, fully automatic coupling systems are also available.
Main applications of manual coupling systems:
Silicon optical waveguide coupling, optical splitter, AWG, collimator, special optical fiber and other related optical path coupling
![]() AWG coupled package |
![]() Splitter coupling package |
Semi-automatic coupling system structure and configuration
Semi-automatic coupling system structure
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Offering three-axis basic-level and professional-level fiber coupling systems, they provide the ideal solution for coupling free-space laser into single-mode, multi-mode or polarization-maintaining fiber. In addition, Thorlabs offers six-axis industrial fiber optic stages that provide full-dimensional positioning control for applications such as coupling light into waveguides.
The fiber coupling series products are physically displayed in China's demonstration and training laboratory, and special training is provided. Welcome to make an appointment to visit or attend training
Focused on the research and development, design and production of related products in the field of motion precision control, such as mechanical vision, precision displacement and control (electric and manual, one- to six-dimensional precision adjustment frames), etc.

6-axis translation stage
Our design and engineering staff have many years of work experience in the optical communications industry, and have rich practical experience in the development of automatic alignment systems and optoelectronic device product (including active and passive) processes. In terms of precision alignment and coupling systems for planar optical waveguide PLC devices, we can provide customers with different packaging equipment for optical communication devices, including manual, semi-automatic and fully automatic alignment and packaging systems.
In addition to standard products, we can also provide customers with customized solutions to help customers design and produce package coupling systems that suit them.
In addition to aligning the packaging system, we can also build automatic test systems for customers, including the connection of measuring instruments, the writing of automatic test programs, the establishment of test databases, etc. Our company provides one-stop services and solutions for customers who are interested in developing PLC optical communication component production business.
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