Double lens automatic coupling packaging system
The equipment includes a dual sided six axis electric coupling table, supporting single-sided and double-sided coupling; The equipment adopts high-precision linear motor module with grating ruler self feedback, high coupling efficiency and good stability; The device is equipped with an embedded software system, self-developed coupling algorithm, high operating efficiency, supports secondary development, and can achieve automatic coupling alignment, automatic dispensing, automatic curing or automatic welding functions in various scenarios. It can also expand chip testing and image recognition functions according to customer needs. In addition, the software can independently edit the coupling process flow, improving the flexibility and applicability of the equipment; Modular structural design allows for coupling between different components by replacing fixtures.
Product Introduction
The double-lens automatic coupling and packaging system is suitable for lens coupling and optical path shaping. It features image recognition and positioning, automatic loading, automatic dispensing and UV curing. By configuring different peripheral equipment, it also supports gold-tin soldering, glass solder, laser welding and other packaging scenarios. Its modular design means changing the fixture adapts it to lenses and devices of many specifications, offering wide applicability and strong expandability.
Product Features
- Includes dual-sided 6-axis motorized coupling stages, supporting single-side and dual-side coupling.
- Uses high-precision linear motor modules with grating-scale self-feedback for high coupling efficiency and good stability.
- Equipped with an embedded software system and self-developed coupling algorithm with high operating efficiency and support for secondary development; it can perform automatic coupling alignment, automatic dispensing, automatic curing or automatic welding in various scenarios, and can be extended with chip testing and image recognition functions. The software allows independent editing of the coupling process flow, improving flexibility and applicability.
- Modular structural design; changing the fixture adapts it to coupling between different devices.
Application
Coupling and packaging between LD, lenses (single lens or double lens), fibers and waveguide chips.
Technical Parameters
| Motorized linear axes | Motorized angular axes | Vision system | Peripheral equipment | Coupling software |
|---|---|---|---|---|
| X axis: travel 160 mm, adjustment accuracy 0.02 μm, repeat positioning accuracy ±0.1 μm; Y axis: travel 60 mm, adjustment accuracy 0.02 μm, repeat ±0.1 μm; Z axis: travel 50 mm, adjustment accuracy 0.02 μm, repeat ±0.1 μm | θX axis: travel ±5°, resolution 0.0025°, repeat ±0.003°; θY/θZ axes: travel ±6°, resolution 0.003°, repeat ±0.005° | Triple vision, 4000 W color CCD, fixed-magnification lens 1X | Industrial PC, multi-axis motion controller, power meter, TEC temperature controller, etc. | Automatic coupling, data logging, report output |
Performance Index
| Equipment dimensions | System power supply | Peak power | Power acquisition range | Coupling repeatability | Coupling time |
|---|---|---|---|---|---|
| 1500 × 1120 × 1950 mm | AC220V/50Hz | 1500 W | -70 ~ 10 dBm | < 0.2 dB | < 180 s |
