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Dual-FA Automatic Coupling System with English Controls
Dual-FA TX/RX coupling optical-path schematic

Dual FA automatic coupling system

The device can perform image recognition and positioning, achieving automatic leveling of PCB boards; Double FA automatic leveling and alignment for finding light; Automatic dispensing and UV curing, with a thickness error of less than ± 2.5 μ m for the adhesive layer; It can automatically couple the FA at both the TX and RX ends (on the same end face) simultaneously. Automatic dispensing and UV curing.

Product Introduction

The dual-FA automatic coupling system is a TX/RX-compatible dual-FA automatic coupling device independently developed by our company. It automatically adjusts the relative parallelism of the PCB and the FA, simultaneously performs end-face coupling of the TX-side FA and vertical coupling of the RX side with the FA, and automatically dispenses and cures adhesive.

Product Features

  • Image recognition and positioning enabling automatic PCB leveling.
  • Dual-FA automatic leveling and automatic alignment for light finding.
  • Automatic dispensing and UV curing with adhesive-layer thickness error < ±2.5 μm.
  • Simultaneous automatic coupling of TX-side and RX-side FAs.
  • Automatic dispensing and UV curing.

Application

TX and RX end coupling for 400G / 800G / 1.6T optical module products.

Technical Parameters

Motorized linear axes Motorized angular axes Vision system Peripheral equipment Coupling software
X: travel 100 mm, resolution 0.1 μm, repeat ±0.5 μm; Y: travel 75 mm, resolution 0.05 μm, repeat ±0.5 μm; Z: travel 30 mm, resolution 0.05 μm, repeat ±0.5 μm θX: travel ±10°, adjustment accuracy 0.004°, repeat ±0.003°; θY: travel ±5°, resolution 0.002°, repeat ±0.003°; θZ: travel ±6°, resolution 0.0025°, repeat ±0.003° Dual vision, 4000 W color CCD, fixed-magnification lens 1.5X Multi-axis motion controller, power meter, industrial PC, etc. Automatic coupling, data logging, report output

Performance Index

Equipment dimensions System power supply Peak power Power acquisition range Coupling repeatability Coupling time
1500 × 1120 × 1950 mm AC220V/50Hz 1500 W -70 ~ 10 dBm < 0.2 dB < 240 s

Interface Display

Operating interface - view 1
Operating interface – view 1
Operating interface - view 2
Operating interface – view 2

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