LENS Coupling System — Automatic Lens Coupling Equipment
Mainly used for 4-piece coupling; completes lens coupling and ferrule coupling in one pass.; 3 XY platforms, 2 Z axes, motorized TxTy flattening.; Fully free and arbitrarily programmable (similar to imported coupling machines).; Mechanical structure: reasonable layout, easy maintenance.; Circuit hardware: simple wiring, easy maintenance.; Software programming: standard software is easy to learn; Chinese-language programming lets customers write flows and adjust coupling algorithms flexibly.; Non-standard customization based on customer needs, jointly developed with the customer.; Supply chain: proprietary circuits and software, in-house machining partners and high-quality stable component sourcing.
Independently developed and launched the LENS coupling system carrier board loading and unloading LR4 lens TX/RX fully automatic coupling equipment. It is a coupling packaging equipment used in optical communication 5G long-distance transmission products. It is suitable for 25G BOX single-channel lens coupling, 100G BOX TX lens coupling, RX lens coupling. It applies the process of collimator or adapter fiber alignment, automatic coupling peak, automatic loading and unloading of carrier boards, CCD visual positioning guidance, and automatic grabbing of Lens. , Automatic grabbing of the BOX shell, automatic power-on, automatic coupling, automatic wiping of the dispensing needle, automatic dispensing, and automatic UV curing. The equipment uses a marble platform and is equipped with independent air flotation isolation to ensure the stability of the equipment; the main body coupling uses an imported high-precision potentiometer, with a pulse accuracy of 0.1um; single-channel lens or multi-channel lens coupling can be achieved;
LENS coupling system
Module packaging processes include to, box, cob (chip on board), etc. The process usually used for high-speed optical modules is cob. The current production process of cob optical modules using cob technology is: 1) patching; 2) wiring; 3) plasma cleaning; 4) lens coupling; 5) aging; 6) structural parts assembly; 7) firmware upgrade; 8) testing.
Lens coupling is to couple and attach a lens lens to the pcba of the cob optical module. At this stage, the lens lens is placed behind the bonding surface, glue is dispensed, and its coupling position is adjusted. After the coupling is completed, it is cured through a uv point light source.
The lens coupling process is extremely important in the existing production process, but the cob optical module is not tested before the lens coupling. If a defective product appears after the lens coupling, the lens needs to be dismantled. The cob optical module is easily damaged during the process of dismantling the lens. The detection link of the existing production process is behind the lens coupling process, which will cause defective products to be coupled to the lens, making the manufacturing cost of cob optical modules higher.
Lens automatic coupling system technical features:
A. Hermetic packaging BOX solution, non-hermetic packaging PCBA solution, fully automatic TxRx lens coupling.
B. Dual 5-axis electric coupling module, gantry structure, fully automatic loading and unloading.
C. Dual vision system positioning guides the lens and housing for automatic pick-and-place, automatic bottoming sensing, and automatic UV curing.
D. It can use collimator alignment process and high-speed coupling algorithm. The machine design is compact, powerful and highly productive.
Lens automatic coupling equipment
LENS coupling system product introduction:
1. Mainly used for 4-piece coupling. Complete lens coupling and ferrule coupling at one time.
2. 3 XY platforms, 2 Z axes, electric TxTy leveling.
3. Fully free and arbitrarily programmable (similar to imported coupling machines).
The automatic coupling equipment has launched the loading and unloading function of the carrier board. The equipment is another major breakthrough for the realization of fully automated production of automated equipment, helping enterprises to reduce costs and improve efficiency, and to increase the production of fully automated workshops for long-distance optical modules.
LENS coupling customized on demand
Professional manufacturer of optical fiber coupling systems-DEYU innovative advantages
1. Mechanical structure: reasonable layout; simple maintenance.
2. Circuit hardware: simple wiring; easy maintenance.
3. Software programming: The standard software is simple and easy to learn; the software can be programmed in Chinese. Customers can write processes according to the product process, adjust the coupling algorithm and use it flexibly.
4. Non-standard customization: non-standard customization according to customer needs; joint development according to customer needs
5. Supply chain: It has independent property rights for circuits and software; it has a mechanical processing supporting factory; it has high-quality and stable procurement channels for other accessories.
6. Testing instruments: three-dimensional coordinate measuring instrument, 2.5-dimensional measuring instrument
Production experience, focusing on automatic or manual light alignment systems for various waveguide chips and test instruments for optical passive devices or active devices. Provide complete production and testing equipment. Customize simple, practical and standard test systems according to customers.
The dual-station design of automatic coupling equipment is suitable for TX/RX various TOSA, BOSA, ROSA and CPON product glue process devices. It supports different wavelengths of light sources such as 850, 1270, 1310, 1490, 1550; automatic coupling, automatic dispensing, automatic irradiation, independent power-on light source, monitoring return loss system, and CCD monitoring. Single station system is independent. The left and right machine positions can be combined. When one machine position is loading materials, the other machine position is running, and the equipment utilization rate is high.
<!–
